CrazyMill Cool P&S
Milling of grooves and pockets
with highest output
from 1 mm (.039”)
Shorter machining time* -
up to 5 times faster
- Extremely high removal rates (Q) thanks to
- High tool performance (ap up to 4 x d)
- High speeds and feeds (vc up to 340 m/min (1115 SFM)
- Less machine stoppages with the longer tool life
- Clearly improved efficiency compared to commercially available milling bits
*The comparison takes into consideration the milling tools and milling methods available on the market as well as the machining parameters recommended by manufacturers.
Long tool life* -
up to 5 times longer
- Integrated cooling with massive volume of coolant due to the large coolant ducts
- No overheating of cutting edges
- Flushing out of chips even from tight nooks and crannies
- Special edge geometry facilitates vibration free plunging
- Correction at the central edge prevents chipping and reduces the penetration force
- Adapted flute and relieve angle prevent lateral hooking up when “drilling”
- High-performance coating eXedur SNP:
- High temperature and oxidation-resistant
- High degree of wear resistance
- Low adhesion to metals prevents bonding
- No deposition of chips due to low friction coefficient
- Tool life of CrazyMill Cool P&S is 5 times longer compared to commercially available types of milling cutters
*The comparison takes into consideration the milling tools and milling methods available on the market as well as the machining parameters recommended by manufacturers.
Higher process reliability* -
higher productivity
- Controlled temperature during the whole milling process due to through-tool cooling
- No overheating of cutting edges
- No overheating of the high-performance coating
- No material buildup on cutting edges, the cooling does not allow heat to build up on the cutting edges
- Specially designed flutes provide high stability while also giving sufficient chip space for perfect evacuation of chips
- Specially designed head section prevents vibrations when plunging
*The comparison takes into consideration the milling tools and milling methods available on the market as well as the machining parameters recommended by manufacturers.
High degree of precision -
high surface quality
- Special cutting-edge geometry allows process stable and vibration-free “drilling” (vertical plunging: “drill-mill ie. plunge-mill)
- Targeted flushing of chips prevents damaging of the milled surfaces with chipped-up swarf particles even in small pockets and grooves. Chips are flushed efficiently from nooks and crannies as, for instance, when milling keyways (Type A)
- When milling into solid material, a finish grade surface can be achieved
Lower manufacturing costs* -
lesser machining costs
- Shorter machining times: up to 5 times faster
- Outstanding tool life: up to 5 times longer
*The comparison takes into consideration the milling tools and milling methods available on the market as well as the machining parameters recommended by manufacturers.
The milling cutter program
- Square and corner radius plunge-mill with 3 flutes for milling of slots and pockets in smallest spaces (i.e. milling of feather keys with Type A)
- Adapted for roughing and finishing operations
- Cooling ducts integrated in the tool shank
- Standard endmill sizes: 1.0 mm – 8.00 mm (.039” - .315”, fractional inches available)
- Cutting depth: 2.5 x d for Type A and 5 x d for Type C
- Cutting-edge length: 2.5 x d for Type A and 2 x d for Type C
- Shank diameter (depending on milling bit diameter): 4 mm (.157”), 6 mm (.236”), 8 mm (.315”), 10 mm (.394”) or 12 mm (.472")
Special characteristics
- Unique square and corner radius drill-mill – for vertical plunging in material and milling of grooves or pockets
- “HSPC” (HighSpeedPerformanceCutting) in all metals (e.g. all non-tempered steel grades, aluminum, non-iron metals), especially adapted for tough to machine materials (e.g. stainless, acid and heat resistant steels, titanium, CrCo alloys)
- Integrated coolant ducts: constant and massive cooling and targeted flushing of chips
- Wear and heat resistant high-performance coating eXedur SNP (specially adapted for finishing operations)
- Tungsten carbide with high toughness and resistance to temperature shocks
- Highest surface quality
- High chip removal rate (up to 10 times or more, depending on material to be machined)
- Longer tool life: up to 5 times longer compared to other commercially available products
- Mikron Tool produces all tools with highest precision repeatability. The user has thus long-term stable production conditions. (Process security and machining precision)