CrazyMill Cool Ball Z2
Roughing and finishing cutter
with through-tool cooling,
from 0.3 mm (.0118")
Shorter machining time* -
up to 2 times faster
- Extremely high metal removal rates (Q) can be obtained thanks to the high tool performance (ap up to 1 x d) and high cutting speeds (vc up to 280 m/min (919 SFM))
- Up to 2 times higher efficiency than with commercially available tools
*The comparison takes into consideration the milling tools and milling methods available on the market as well as the machining parameters recommended by manufacturers.
Long tool life* -
up to 4 times longer
- Through-tool cooling: no heating of cutting edges, chips flushed away
- Large cooling channels compared to the milling tool's diameter: hence extremely efficient and high volume flow of cooling lubricant; the friction-generated heat is mostly absorbed and discharged by the cutting oil
- High-performance coating eXedur RIP:
- High-temperature and oxidation-resistant
- High degree of wear resistance
- Low adhesion to metals prevents bonding
- No deposition of chips due to low friction coefficient
- The life of the CrazyMill Cool Ball Z2 is up to four times longer in comparison to commercially available milling tools
*The comparison takes into consideration the milling tools and milling methods available on the market as well as the machining parameters recommended by manufacturers.
Higher process reliability* -
higher productivity
- No overheating of cutting edges or of the tungsten carbide due to through-tool cooling
- No overheating of the high-performance coating due to efficient and high volume cooling
- Through-tool cooling prevents material buildup on cutting edges and does not allow heat to build up on the cutting edges
*The comparison takes into consideration the milling tools and milling methods available on the market as well as the machining parameters recommended by manufacturers.
High degree of precision -
high surface quality
- Perfect surface finishing quality thanks to the special geometry and targeted flushing of the chips by means of through-shaft cooling
- 2 – 4 times better Rz values compared to conventional milling tools
Lower production costs* -
lower machining costs
- Shorter machining time: up to 2 times faster
- Excellent tool life: up to 4 times longer
*The comparison takes into consideration the milling tools and milling methods available on the market as well as the machining parameters recommended by manufacturers.
The milling program
- Ball mill with two teeth for contour, copy and wall milling
- Applied for roughing and finishing
- Standard milling sizes: 0.3 mm – 8.0 mm (.0118” - .315”, fractional inches available)
- Three versions: type A (maximum machining depth 2 x d), type B (maximum machining depth 3 x d), type C (maximum machining depth
5 x d) - The cutting length for all end mill cutters is 2 x d
- Milling tools with 3 mm (.118”) shaft, 4 mm (.157”) shaft, 6 mm (.236”) shaft, 10 mm (.394”) shaft, 12 mm (.472”) shaft
Special characteristics
- Through-shaft cooling channels: regular and substantial cooling and targeted flushing of chips
- Unique and patented - new horizons in milling
- HSPC (high-speed performance cutting) in all metals (such as all unhardened steel grades, aluminum, nonferrous metals), especially suitable for difficult-to-machine materials (such as stainless and acid- and heat-resistant steels, titanium and super alloys)
- Surface factor 2 - 4 times better than the competition
- Performance up to 2 times greater than all other commercially available products
- Longer life: up to 4 times longer in comparison to all other commercially available products
- Tungsten carbide with high fracture toughness and thermal shock resistance
- Wear-resistant and heat-resistant high-performance coating eXedur RIP
- Roughing and finishing operation in one work cycle
- Mikron Tool produces all tools with highest repeat precision. Hence the user will benefit from long term stable production conditions (stable process and machining precision)